Process Safety Consultancy · Sri Lanka

Engineering safer processes. Protecting what matters.

Process Safety Expert Solutions helps industries identify, understand, and control process risks — protecting people, assets, operations, and communities.

Engineering safety into every process

Safety philosophy

Safety is not a checkbox. It is a culture.

Not

a checkbox

Is

a culture

  • 01

    Design

    How plants are built.

  • 02

    Change

    How modifications land.

  • 03

    People

    How competence is built.

  • 04

    Risk

    How work begins.

Risk management journey

How we approach process safety

  1. 01

    Identify

    Find process hazards, deviations and credible accident scenarios before they become incidents.

  2. 02

    Analyze

    Evaluate causes, consequences, existing barriers and residual risk with structured methods.

  3. 03

    Control

    Define layers of protection, operating limits and recommendations that can be implemented.

  4. 04

    Implement

    Support design, procedures, competence and change so controls exist in the real plant.

  5. 05

    Monitor

    Audit, review and investigate so that barriers remain effective after start-up.

  6. 06

    Improve

    Close findings, strengthen culture and treat safety as a continuous operational discipline.

Why PSES

Independent expertise for high-hazard work

01

Engineering expertise

Practical process safety knowledge for complex industrial environments, grounded in plant operations rather than paperwork alone.

02

Independent assessment

Objective evaluation of process hazards and operational risks, including failed barriers and latent conditions.

03

Industry-focused solutions

Recommendations designed around real operating environments — refining, LPG, power, chemicals, food and manufacturing.

04

Safety culture

Helping organisations build long-term safety awareness and accountability, not a one-off compliance file.

Industries we

Industries we serve

Support for organisations that handle highly hazardous substances and high-hazard operations.

Oil & Gas

Oil & Gas

Petroleum refining, LPG storage and filling, terminals and hydrocarbon operations, including HAZOP, HSEIA and risk assessment studies.

Power Generation

Power Generation

Thermal and other power generation facilities — process troubleshooting, technical audits and competency development.

Food & FMCG

Food & FMCG

Process safety, occupational health and emergency planning for food, dairy, beverage and consumer goods sites.

Apparel & Textiles

Apparel & Textiles

HSE risk assessment, chemical handling, behaviour-based safety and management system support.

Chemicals & Process Plants

Chemicals & Process Plants

Hazard identification, technical audits and process design support for chemical, ammonia, cement and related plants.

Manufacturing

Manufacturing

Process safety, machinery hazard and occupational health support for manufacturing and assembly operations.

Practice

Built on industrial experience

01

2019

Year founded

02

46 yrs

Industrial experience

03

Independent

Process safety consultancy

Methods and frameworks

Studies used in serious hazard work

HAZID

Hazard identification

Systematic identification of hazards for existing plants, new projects and modifications.

HAZOP

Hazard and operability

Structured multidisciplinary study of process deviations, causes, consequences and safeguards.

SIL

Safety integrity level

Assessment of safety instrumented functions as part of process design and protection analysis.

LOPA

Layers of protection

Evaluation of independent protection layers against major accident scenarios.

QRA

Quantitative risk assessment

Consequence and risk evaluation used in HSEIA and process design before detailed engineering.

ISO 45001

OHS management

Preparation and audit support for occupational health and safety management systems.

Customers

Trusted by industrial operators

  • Ceylon Petroleum Corporation, Oil Refinery
  • Laugfs Gas PLC
  • Laugfs Terminals Ltd
  • Lakdhanavi Limited
  • Lakvijaya Power Plant, Norochchlei
  • Sobadhanavi Power Plant
  • Cargills Quality Dairies (Pvt) Ltd
  • CBL Exports (Pvt) Ltd
  • Ceylon Biscuits Limited
  • CBL Global Foods
  • Ceylon Cold Stores PLC
  • Coca-Cola Beverages Sri Lanka Ltd

Next step

Every safer operation starts with understanding the risk.

Talk to our process safety experts about your facility, operation, or project.

Request a Consultation